Cardinal Industries 225 Manuel d'utilisateur

225 WEIGHT INDICATOR INSTALLATION and TECHNICAL MANUAL 8200-M538-O1 Rev A PO BOX 151 y WEBB CITY, MO 64870 Printed in USA

SITE PREPARATION Environmental The Model 225 Weight Indicator meets or exceeds all certification requirements within a temperature range of 14 to 104

CONTINUOUS OUTPUT FORMATS, CONT. 0 eturn ex 0D) xxxxxx.xxx = Weight l point into weight (after weight DPP=0) t currently being displayed UST t

CONTINUOUS OUTPUT FORMATS, CONT. SB500 (with Traffic Light) Panel nu ha ration Byte of d display at resp for the traffi ers for T are: G = Turn on

CONTINUOUS OUTPUT FORMATS, CONT. Weight on Demand Format If continuous output has not been selected for PRINTER or COM Ports (CONT=NO), the 225 indic

CONTINUOUS OUTPUT FORMATS, CONT. SMA Weight on Demand Format uuu><cr> eed f Zero, O = Over cap, E = zero Error, yed N = Net ) = no motion

ASCII COMMANDS The Model 225 indicator will respond to ASCII coded serial data, in the format below, when llowed by a carriage return <cr> and c

ASCII COMMANDS, CONT. ). Valid Key Names The following is a list of valid key names for the ASCII COMMAND Key(x UKey NameU UCommentsU asterisk or 4 U

Iort is standard on the Model 225 Indicator. The IR port is located on the key (see Figure The IR por rthe same s mPRINTER To use the , you neey A

TROUBLESHOOTING Error Codes The Model 225 indicator is equipped with software that indicates when an error in the operation takes place. The followin

TRO T. UBLESHOOTING, CONCOLD RAM The eXternal ram has failed to retain memory. UCORRECTIVE ACTIONU: Consult your scale service provider. CAL LOST C

TROUBLESHOOTING, CONT. HUH? UNITS key pressed in an attempt to perform a “unit” conversion that is not allowed. UCORRECTIVE ACTIONU: Determine the r

SITE PREPARATION, CONT. The Model 225 Weight Indicator is a precision weight-measuring instrument. As with any precision instrument, it requires an a

TROUBLESHOOTING, CONT. UNSTABLE unction. Motion is present when trying to power up, print, zero or perform a push button tare f UCORRECTIVE ACTIONU:

TEST MODE AND ERASING MEMORY Than ations mode, press the SHIFT and then ←⎯ /ESC key. will change to show the FUNCTION= prompt. on. 225 will display t

NOTES 8200-M538-O1 y 225 Installation Page 108

NOTES 8200-M538-O1 y 225 Installation Page 109

STATEMENT OF LIMITED WARRANTYWARRANTY TERMSCardinal Scale Manufacturing Company warrants the equipment we manufacture against defects in material and

12/07Printed in USA315-WARRANTY-CAR-EPh. (800) 441-4237E-mail: [email protected] E. DaughertyWebb City, MO 64870EXCLUSIONSThis warranty does not

8200-M538-O1 y 225 Installation Page 112200-M538-O1 y 225 Installation Page 1128

INSTALLATION Before beginning installation of your Model 225 Weight Indicator, make certain that it has been received in good condition. Carefully re

INSTALLATION, CONT. Load Cell Cable Connection with RFI Suppression CAUTION! Disconnect any external load cell power supply before connecting load ce

INSTALLATION, CONT. 4. With the load cell cable routed into the enclosure, refer to Figure No. 4 and then remove approximately 5 to 6 inches of the c

INSTALLATION, CONT. 9. Repeat the procedure until all wires are in place. 10. After all terminations have been made, remove the excess cable from the

INSTALLATION, CONT. Load Cell Cable Connection UwithoutU RFI Suppression The following instructions describe the load cell connection without RFI Supp

INSTALLATION, CONT. Serial I/O Cable Installation The 225 may be connected to a printer to record weight and associated data or it may be connected to

INSTALLATION, CONT. Optically Isolated Remote Inputs Included with the I/O are 7 programmable inputs that may be used to remotely (up to 100 feet) ini

INSTALLATION, CONT. AC Input Relay Board(s), Cont. Figure No. 5 225 Indicator P17Figure No. 8 Relay Box Assembly RB4-ACIN or RB8-ACIN Relay Box Assemb

8200-M538-O1 y 225 Installation Page 2

INSTALLATION, CONT. Preset Weight Comparator/Checkweigher Logic Level Output If you so choose, you may use the logic level outputs from your Model 225

INSTALLATION, CONT. AC Output Relay Board(s), Cont. 225 Indicator Figure No. 9 Relay Box Assembly RB4-ACOUT or RB8-ACOUT P15 8200-M538-O1 y 225 Insta

INSTALLATION, CONT. AC Output Relay Board(s), Cont. 225 Indicator Figure No. 10 Relay Box Assembly RB4-ACOUT or RB8-ACOUT P16 Re-Installing the Rear

INSTALLATION, CONT. Main PC Board I/O Functions Table Refer to Figure No. 8 for the AC Input Relay board, Figure No. 9 and Figure No. 10 for the AC Ou

MAIN PC BOARD CAUTION! This board contains static sensitive components. Improper handling can result in damage to or destruction of the components o

MAIN PC BOARD, CONT. J1 (AUTO ON) – AUTO-ON JUMPER When installed, this jumper will cause the indicator to power on automatically whenever power is ap

KEYPAD FUNCTIONS The Model 225 indicator has 8 standard function keys, a full “QWERTY” alpha-numeric keypad, 4 soft (programmable) keys and 4 navigati

KEYPAD FUNCTIONS, CONT. Standard Function Keys, Cont. TARE KEY This key is a dual function key. Pressing the TARE key alone (Pushbutton Tare mode) wi

KEYPAD FUNCTIONS, CONT. Standard Function Keys, Cont. PRINT KEY Pressing this key will add the displayed Gross or Net weight or Piece Count to the ass

KEYPAD FUNCTIONS, CONT. Alpha-Numeric Keys The alpha-numeric keys are used to enter commands and data into the indicator during Calibration and Setup

TABLE OF CONTENTS INTRODUCTION Page 1 SPECIFICATIONS Page 2 FEATURES Page 3 Standard Page 3 Optional Page 3 PRECAUTIONS Page 5 Static Electricity Pag

KEYPAD FUNCTIONS, CONT. Alpha-Numeric Keys, Cont. SHIFT This key is used for several functions. It is used in combination with the Navigation ENTER k

KEYPAD FUNCTIONS, CONT. Shift Key Combinations, Cont. SHIFT, ENTER KEY During normal operations this combination is used to UincreaseU the LCD contras

KEYPAD FUNCTIONS, CONT. Soft Keys MEM KEY This key is used by the ID Storage feature to enter permanent identification (ID) strings and perform other

ANNUNCIATORS The annunciators are turned on to show that the indicator is in the mode corresponding to the annunciator label or that the status indica

ANNUNCIATORS, CONT. oz (OUNCES) This annunciator is turned on to show that the displayed weight unit is ounces, for example, 9999..00oz lb (POUNDS)

TIME, DATE AND CONSECUTIVE NUMBER 12-Hour Clock Format Selected in Setup (TIME=12) 1. With the indicator in normal operations mode, press the TIME/DA

TIME, DATE AND CONSECUTIVE NUMBER, CONT. 24-Hour Clock Format Selected in Setup (TIME=24) 1. With the indicator in normal operations mode, press the

CALIBRATION AND SETUP Security Seals A Category 1 Audit Trial is provided on the Model 225 with two event counters that increment when a change is mad

CALIBRATION AND SETUP, CONT. Your 225 indicator has been thoroughly tested and calibrated before being shipped to you. If you received the indicator

CALIBRATION AND SETUP, CONT. ndicator ON, press the SHIFT key and thWith the i en press the Navigation ENTER key (red square key in center of the Navi

TABLE OF CONTENTS, CONT. CALIBRATE Page 62 CALIBRATION METHODS Page 64 CALIBRATION MODES Page 64 Calibration Parameters Page 69 Calibration “C” Num

CALIBRATION AND SETUP, CONT. 2. NSC=XXX (AUSTRALIA NSC REQUIREMENTS) NOTE! In countries requiring the 225 to meet Australia NSC requirements, the USA

CALIBRATION AND SETUP, CONT. 4. OIML=XXX (PROTECTIVE INTERFACE) NOTE! If the 225 is used in a country where the application requires a protective int

CALIBRATION AND SETUP, CONT. 7. CLEAR ID=XXX (CLEAR ID) W er will be s ed to CLR ID= NO 8. NO OF SCALES=X (NUMBER OF SCALES) With SETUP MENU #1 displ

CALIBRATION AND SETUP, CONT. 10. MODE OF OP=X XXXX (MODE OF OPERATION) . the setting displayed is acceptable, press NEXT (Navigation Keys  Down Ar

CALIBRATION AND SETUP, CONT. SETUP MENU #2 SEWSETUP MENU #2. RIAL INPUT/OUTPUT SETUP ith SETUP MENU #1 displayed, press NEXT (Navigation Keys  Down

CALIBRATION AND SETUP, CONT. 1. BAUD=X XXXXXX (PRINTER PORT BAUD RATE) displayed the current setting for the BAUD= Otherwise, press the 1 key, the e

CALIBRATION AND SETUP, CONT. 5. CONT=XXX (PRINTER CONTINUOUS OUTPUT) With the PRINTER SETUP MENU displayed the current setting for the CONT= parameter

CALIBRATION AND SETUP, CONT. NOTE! If you selected 6. SB500 for the TYPE= parameter, the following the 9. Manual Mode=XXX (MANUAL LIGHT MODE) . If

CALIBRATION AND SETUP, CONT. 8200-M538-O1 y 225 Installation Page 44 The follAlthougsame s tup menus shown and parameters described, COM1 (Serial Port

CALIBRATION AND SETUP, CONT. 2n. key and then using the numeric keys, enter the value for the printer parity rate and then press the ENTER key to sa

INTRODUCTION Thank you for selecting and purchasing the Cardinal Model 225 Weight Indicator. The Model 225 indicator was built with quality and relia

CALIBRATION AND SETUP, CONT. 6. TYPE=X XXXXXXXXXX (COM1 CONTINUOUS OUTPUT SELECTION) meter s are 0 through and 9. 0 = SMA 4 = TOL SHORT 9 = TALLE

CALIBRATION AND SETUP, CONT. 10. Thres Wt=XXXXXXX (THRESHOLD WEIGHT FOR AUTO MODE) With the COM 1 SETUP MENU displayed the current setting for the Thr

CALIBRATION AND SETUP, CONT. DIWith thprocee O SETUP (PWC Status) e SETUP MENU #1 displayed, press NEXT (Navigation Keys  Down Arrow) to d to SETUP M

CALIBRATION AND SETUP, CONT. PRINT TABS SETUP With SETUP MENU #1 displayed, press NEXT (Navigation Keys  Down Arrow) to procSETUP MENU #2. eed to SE

CALIBRATION AND SETUP, CONT. 2. PRT BEG=XXXXXXXXXXXX (PRINT BEGINNING) ll be shown. Note that XXXXXXXXXXXX is the string of HEX numbers sent to the p

CALIBRATION AND SETUP, CONT. TABS SETTING (General Format Information) The geWheAYY is the number of lines down XX is the number of spaces to the righ

CALIBRATION AND SETUP, CONT. 9. GROSS=Yed the current setting for the GROSS= meter will be shown. Note that YY.XX is the current position for printin

CALIBRATION AND SETUP, CONT. 12. G ACCUM=YY.XX (GROSS WEIGHT ACCUMULATOR PRINT LOCATION) = next eter. NU #2. PRINT LOCATION) M= arameter. ress the

CALIBRATION AND SETUP, CONT. 16. CNV NET=YY.XX (CONVERTED UNITS NET WEIGHT PRINT LOCATION) You must select LFT=NO, during Calibration and Setup to en

CALIBRATION AND SETUP, CONT. SETUWith SSETUP T e (1) scale. three (3) screferenced wn. he following describes the Scale Setup for the 225. The sta

SPECIFI CATIONS Power Requirements: 90 to 264 VAC (50/60 Hz) at 0.4A Enclosure Type: NEMA 4X/IP66 Stainless Steel Enclosure Size: 10 7/8"W x

CALIBRATION AND SETUP, CONT. 2. CNVT UNITS=X XX (CONVERTED UNITS) With SCALE 1 SETUP MENU #1 displayed the current setting for the CNVT UNITSparameter

CALIBRATION AND SETUP, CONT. 6. SAMPLES=XXX (SAMPLE RATE) With SCALE 1 SETUP MENU #1 displayed the current setting for the SAMPLES= parameter will be

CALIBRATION AND SETUP, CONT. 9. WT INTERVAL=X (WEIGHT INTERVAL “SINGLE OR DUAL”), CONT. all to provide adequate signal strength for stable operation

CALIBRATION AND SETUP, CONT. on CriticalIf the sampley FILTy FILTy FILT MAX=6, FBRK=8, SAMPLES=1/Sec). AMPLE RATE (1 to 200 samples/second) deter

CALIBRATION AND SETUP, CONT. 2. FMAX=XXX (MAXP MENU #2 displayed the current setting for the FMAX= maximum filter filtering and 1 the least. If the

CALIBRATION AND SETUP, CONT. 5. DPP=X (DECIMAL POINT POSITION) With SCALE 1 SETUP MENU #2 displayed the current setting for the DPP= pawill be shown.

CALIBRATION AND SETUP, CONT. CAWith thprocee LIBRATE e SETUP MENU #1 displayed, press NEXT (Navigation Keys  Down Arrow) to d to SETUP MENU #2. SETUP

CALIBRATION AND SETUP, CONT. 4. FINE SPAN (FINE SPAN ADJUSTMENT) If Fine Span Adjustment UisU desired, place a calibrated test weight on the scale and

CALIBRATION AND SETUP, CONT. CALIBRATION METHODS Th SE FrWith the SETUP/REVIEW MENU displayed, press the 3 key and then the ENTER key. This method p

CALIBRATION AND SETUP, CONT. CALIBRATION MODES, CONT. hes a new conversion factor (span) without affecting the zero calibration value stored during th

FEATURES Standard ¾ Time and Date with selectable 12 or 24 hour operation ¾ 200 ID Storage with an additional 100 temporary ID’s ¾ Count Feature wi

CALIBRATION AND SETUP, CONT. Multi-Point Calibration CAL 1= (FIRST CALIBRATION WEIGHT) With the SCALE 1 CALIBRATION MENU displayed, press the 1 and 0

CALIBRATION AND SETUP, CONT. Dual-Point with Zero (First Zero) Calibration on the U. CAL 1= (FIRST CALIBRATION WEIGHT) With the SCALE 1 CALIBRATION

CALIBRATION AND SETUP, CONT. Dual-Point UwithoutU Zero (False Zero) Calibration play will flash CALIBRATING... for a few seconds and then change to

CALIBRATION AND SETUP, CONT. Single-Point for Zero Only (Only Zero) Calibration . Insure the scale is empty and then press the ENTER key. TING... for

CALIBRATION AND SETUP, CONT. 3. Zct=XXXXXXX (ZERO COUNT) With the SCALE 1 CALIBRATION MENU di8200-M538-O1 y 225 Installation Page 70splayed the curren

CALIBRATION AND SETUP, CONT. ScThe SC return ale 1 Calibration Completed ALE 1 calibration has been completed, press EXIT (Navigation Keys  UP Arro

CALIBRATION AND SETUP, CONT. SETUP MENU #3 ACCUMULATORS With SETUP MENU #2 displayed, press NEXT (Navigation Keys  Down Arrow) to proceed to ETUP MEN

CALIBRATION AND SETUP, CONT. Using the numeric keys, enter the value for the new backlight turn-on level and then press ve the new setting and return

CALIBRATION AND SETUP, CONT. With the SETUP MENU #3 displayed, Press EXIT (Navigation Keys  Down Arrow) to return to the SETUP/REVIEW MENU. y Pre

AUDIT TRAIL COUNTERS. A Category 1 Audit Trial is provided on the Model 225 with two event counters that increment hen a change is made to features th

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ID STORAGE SETUP Mode of Operation = 1 (ID Storage) With SETUP MENU #1 displayed the current setting for the MODE OF OP= parameter wilbe shown. Press

ID STORAGE SETUP, CONT. 3.PROMPT 1= (PRenter up to 12 characters to refer to ENTER key to save the new setting and return to the ID Storage Menu. 4.P

PRESET WEIGHT COMPARATORS SETUP = 3 (Preset Weight Comp) With S ter will be sho how the Mo R key to select Preset Mode of OperationETUP MENU #1 displ

PRESET WEIGHT COMPARATORS SETUP, CONT. 2. BAL PRNT hed). Note that the weight (AUTOMATIC PRINT ON BALANCE) With the Preset Weight Comparator Menu di

ELECTRONIC TALLEY ROLL (ETR) FILE Th ture which stores the weight and a consec e compu for use by a weights and measures inspector. When curren ) wi

COUNT OPERATION Counting .You must select LFT=NO, during Setup and Calibration to enable the COUNT key and Counting functions. 3. If COUNT= is disp

ID STORAGE OPERATION ge feature has been designed to control three different types of transactions and type of transaction assigns a permanent ID stri

ID STORAGE OPERATION, CONT. ermanent Identification (ID) Strings anent ID Strings ress the MEM key. The display will 2.3.4.5. e stored. ER key and p

ID STORAGE OPERATION, CONT. PTDELETE key. omentarily. erations mode, press the MEM key. The display will and then press the key. n ermanent Ident

ID STORAGE OPERATION, CONT. Temporary Identification (ID) Strings To Store A Temporary ID String and Print A Ticket mal operations mode, press the ID

PRECAUTIONS Static Electricity CAUTION! This device contains static sensitive circuit cards and components. Improper handling of these devices or

ID STORAGE OPERATION, CONT. PERMANENT ID - Single Pass Transaction (One-Step Operation) d to weigh LOADED containers with a ID string. This tered 3.

ID STORAGE OPERATION, CONT. PERMANENT ID - Single Pass Transaction (One-Step Operation) Loaded Container With Two ID Prompts 1. With the indicator in

ID STORAGE OPERATION, CONT. PERMANENT ID - Two Pass Transaction (Two-Step Operation) The two-pass transaction is a two-step operation used to weigh th

ID STORAGE OPERATION, CONT. PERMANENT ID - Two Pass Transaction (Two-Step Operation), Cont. then pt 2 name entered in ID Storage Setup). PRINT key t

PRESET WEIGHT COMPARATORS OPERATION etup of XX X 10. P=XXXXXX 16. P=XXXXXX The Model 225 indicator has sixteen (16) outputs, which can be configur

PRESET WEIGHT COMPARATORS OPERATION 17. SET TRIM (SET TRIM WEIGHT) 1. With the display showing the values of the 16 presets, press the 1 and 7 keys a

ACCUMULATORS Ner in normal operations mode, press the ACCUM key. The display will change to show ACCUMULATOR=. 2. Pres ight accu3. Pres rinted. 4. Pr

ACCUMULATORS, CONT. ToACCUMULATOR=. 1. Press the ACCUM key. The display will change to show ACCUMULATOR=. umulator value. ill be reset to zero. Cou

ACCUMULATORS, CONT. ID Accumulators To View An ID Accumulator: 1. With the indicator in normal operations mode, press the ACCUM key. The display wil

CONTINUOUS OUTPUT FORMATS displayed G = Gross, T = Tare, N = Net oint xxxxxx.xxx = Weight Six digits Added to string if enabled in setup ross, N